Why and how often do I need to have a forklift inspected? – Your guide from Staplertechnik24.de

Regular forklift inspections are not only required by law, but also essential for safety and efficient operation. A well-maintained forklift minimizes the risk of accidents and increases the vehicle's uptime. This guide from Staplertechnik24.de explains why and how often you should have your forklift inspected, as well as the benefits of regular inspections.

Why is forklift inspection important?

1. Ensure safety in the workplace
Forklifts carry heavy loads and are used in many areas of the warehouse and production. Technical defects or faults can quickly lead to serious accidents. Regular inspection ensures that the forklift is in perfect working order and can be operated safely. This protects not only your employees but also the goods and the warehouse environment.

2. Comply with legal requirements
In Germany, regular inspection of forklifts is mandatory according to the Industrial Safety Ordinance (BetrSichV) and the regulations of the German Social Accident Insurance (DGUV). DGUV Regulation 68 stipulates that forklifts must be inspected at least once a year by a qualified expert. Failure to comply with these regulations can result in fines and, in the event of an accident, legal consequences.

3. Ensure operational readiness and longevity
A well-maintained forklift runs more efficiently, has fewer breakdowns, and a longer service life. Regular inspections help ensure that wear parts are replaced in a timely manner and minor defects are addressed before larger and more costly repairs become necessary. This reduces unplanned downtime and ensures your forklift is always ready for use.

How often does a forklift need to be inspected?

The frequency of testing depends on various factors, including the intensity of use and operating conditions. The following general guidelines apply:

1. Annual main inspection according to DGUV Regulation 68
At least once a year, every forklift must undergo a comprehensive safety inspection. This "main inspection" must be performed by a qualified expert. This includes checking the load capacity, hydraulics, brakes, steering, and safety devices.

2. Daily visual and functional inspection by the operator
Before each use, the driver should perform a brief visual and functional inspection. This includes checking the brakes, steering, lights, and horn. The condition of the tires, forks, and any leaks should also be checked. These small, daily inspections help quickly identify major defects and can prevent accidents.

3. Semi-annual additional inspections for forklifts subject to particularly high loads
In cases where the forklift is used intensively or under extreme conditions, additional inspections are advisable. In cases of very high usage or harsh working conditions, a six-month inspection can help keep a better eye on wear and tear and initiate maintenance early.

Our tip: Create a fixed maintenance schedule to avoid missing inspection dates. Staplertechnik24.de offers a reminder and, upon request, can coordinate regular inspections.

What does a forklift inspection involve?

During the annual inspection, all safety-relevant and functionally important components of the forklift are checked. The inspection typically includes the following steps:

• Testing the hydraulic system : Checking the tightness, function and pressure resistance of the hydraulic system.
• Checking the load capacity : Ensure that the forklift truck can safely lift and lower the permitted load.
• Inspection of brakes and steering : Check of the service and parking brakes as well as the steering mechanism.
• Checking the electrical system : checking the lighting, signaling devices and, if necessary, the battery.
• Safety inspection : Checking of seat belts, roll bars, emergency stop switches and other safety devices.
• Tire check : Inspection of tire condition and tread depth to ensure grip and stability.

A properly inspected forklift receives an inspection sticker, which is affixed to the forklift, as well as an inspection report. This report documents the defects and maintenance measures and should be retained at the company.

What happens if you fail an exam?

If a forklift fails the inspection, it must be taken out of service immediately and repaired. The forklift may only be used again after a successful re-inspection. Staplertechnik24.de will assist you with the repair and ensure that your forklift is back in service as quickly as possible.

Benefits of regular forklift inspections

• Safety : Reduces the risk of accidents and ensures safe working conditions.
• Economic efficiency : Regular inspections help avoid downtime and expensive repairs.
• Legal protection : You meet legal requirements and avoid potential fines or liability issues in the event of damage.
• Retention of value : A well-maintained forklift retains its value longer and offers greater profitability in the long term.

Conclusion: Regular checks for safety and efficiency

Regularly inspecting your forklift is not only a legal requirement, but also a wise investment in the safety and efficiency of your operation. With the right maintenance intervals and a thorough inspection by qualified professionals, your forklift will stay in top condition and ensure smooth operations. At Staplertechnik24.de , you'll find not only high-quality forklifts, but also a reliable inspection and maintenance service that's ready to assist you with any questions.

Schedule maintenance appointments now: Contact our team and receive comprehensive advice!